From Concept to Collection: The Journey of Mass Producing Diecast and Resin Models

Creating a diecast or resin model that meets the standards of collectors is a meticulous and time-intensive process. From initial concept to the finished product, mass production of these models involves several key stages, each requiring significant expertise and precision. Here’s an in-depth look at the journey and the time it takes to bring a model to market.

1. Concept and Design (1-2 months)

The journey begins with an idea. Manufacturers typically base models on popular vehicles, historical machines, or bespoke designs. This phase involves:

• Market Research: Identifying trends and customer demand.
• Conceptualisation: Creating initial sketches and digital renders.
• Approval: Getting feedback and approval from stakeholders.

2. Prototyping (2-4 months)

Once the design is approved, the next step is to create a prototype. This involves:

• 3D Modelling: Translating sketches into detailed 3D models using CAD software.
• Creating Moulds: Making initial moulds for the model components. For resin models, silicone moulds are often used, while diecast models require metal moulds.
• Prototype Production: Producing a few units to check for accuracy, detail, and functionality.

3. Tooling (3-6 months)

Tooling is the process of creating the final moulds that will be used for mass production. This stage is crucial for ensuring that each model produced is identical and meets quality standards.

• Mould Making: Creating durable moulds from steel, which is a complex and time-consuming process.
• Testing: Running the moulds to produce test units, checking for any defects or necessary adjustments.

4. Pre-Production (1-2 months)

Before full-scale production begins, a pre-production run is conducted. This stage involves:

• Material Sourcing: Procuring high-quality materials required for the model.
• Fine-Tuning: Making any final adjustments based on the pre-production models.
• Quality Control: Ensuring all aspects meet the company’s standards and regulatory requirements.

5. Mass Production (3-6 months)

With everything set, the manufacturer can begin mass production. This phase includes:

• Casting: For diecast models, molten metal is poured into the moulds. For resin models, liquid resin is used.
• Assembly: Individual parts are cast and then assembled. This includes painting, detailing, and adding any decals or accessories.
• Quality Checks: Continuous monitoring to ensure consistency and quality of each model produced.

6. Packaging and Distribution (1-2 months)

The final stage is getting the product to the customers. This involves:

• Packaging Design: Creating protective and attractive packaging.
• Logistics Planning: Coordinating the shipment and storage of models.
• Distribution: Shipping models to retailers and direct customers.

Total Timeframe

From the initial concept to the final product on the shelves, the entire process of mass producing a diecast or resin model can take anywhere from 9 to 18 months. This timeline can vary based on the complexity of the model, the scale of production, and any unforeseen challenges that may arise.

Conclusion

The creation of a diecast or resin model is a detailed and labour-intensive process that requires a blend of artistry and engineering. Understanding the time and effort involved in each stage helps appreciate the craftsmanship that goes into every model. Whether it’s a beloved classic car or a detailed aircraft, each model undergoes a rigorous journey before becoming a treasured piece in a collector’s display.